Single source for all products and services for cement manufacturing
Comprehensive Hot Kiln Alignment & Inspection
Rotary kiln alignment is well known preventive maintenance tool which is recommended after every two years of operation. The rotary kilns are affected by mechanical and technological stresses causing components wear and as consequence misalignment. Every kiln operator wishes to have high run-time factor and no unexpected fails and stoppages. Therefore, the managers prefer preventive routines than costly repairs. Our vast experience in this field is appreciated by cement, paper and steel manufacturers in many countries.
Our scope of works and quality of services fits the highest available standards. The kiln axis survey and adjustment, rollers position and profiles, shell deformation analysis and 3D modelling, radial and axial run-out of tires and girth gear, shell crank detection, kiln thrust balancing, drive mesh inspection, finally complete recalculation of kiln mechanical parameters, all is covered in one comprehensive kiln inspection report. We do alignment and inspections in order to safe cost of maintenance and our goal is to adjust existing equipment and improve the kiln condition and operation.
We also perform Recalculation of Kiln mechanical parameters and understand the usual behaviors of kilns about bearing overloads (hot bearings), shell cracks, roller shaft cracks, frame cracks. There are cases of an uneven distribution of support loads with simultaneous dimensional overdesign for stress in the kiln shell. This technique has been known by producers for many decades but it is not widely offered.
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